Say Hello To The Silverado's New 2.7L Turbo Four

[Zane]

Zane Merva

Executive Editor, GM-Trucks.com

5/18/2018

 

Unless you're getting a WT, Chevrolet is switching up the base engine for the all new 2019 Silverado. A new 2.7-Liter Turbocharged Four Cylinder was announced today as the replacement for the 4.3L V6 on all but work truck trim levels. 

 

Standard on LT and RST trim levels, the new 2.7L will produce 310-horsepower and 348 lb-ft of torque. Not too shabby for a four-banger and on par with the rating for the old 5.3L V8 from only 5 years ago. Chevrolet says the new turbo-four is specifically developed for a truck application and delivers peak torque in a usable 1500-4000 rpm range.

 

Quote

“The new 2.7L Turbo is a technological marvel, with our most advanced valvetrain,” said Tom Sutter, chief engineer for the 2.7L Turbo. “With a broad, flat torque curve and quick throttle response, it punches above its weight, delivering surprising performance and efficiency.”

The 2.7L will be GM's first use of active fuel management on a four cylinder engine. Note, that's not the same dynamic  fuel management tech that will be found on the two V8s. It will also feature stop/start, an electric water pump, active thermal management, and an integrated exhaust manifold. 

 

To produce truck-usable torque, GM gave the new 2.7L a long 4.01 inch stroke and an offset crankshaft. 

 

 

Here's the full press release with all the fancy marketing jargon.  

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ALL-NEW 2.7L TURBO ENHANCES VERSATILITY OF THE 2019 SILVERADO
Technological powerhouse delivers performance and efficiency

 

DETROIT — The all-new 2019 Chevrolet Silverado 1500 will be offered with an all-new, technologically advanced 2.7L Turbo that expands the range of available engines and builds upon additional choices to help customers find the Silverado that perfectly suits their needs.

 

Standard on LT and RST trims, the new engine delivers an SAE-certified 310 horsepower and 348 lb-ft of torque, for 22 percent more torque than the 4.3L V-6 it replaces. Developed specifically for truck applications, the new 2.7L Turbo inline four-cylinder engine delivers peak torque from 1,500 to 4,000 rpm.

 

The next-gen Silverado with the 2.7L Turbo delivers 0-60 mph performance in less than seven seconds and weighs 380 pounds less than the current Silverado with the 4.3L V-6. Compared with competitive full-size trucks, the Silverado 2.7L Turbo is expected to deliver comparable payload capability with greater torque than the 3.3L V-6 in the Ford F-150 XLT and the 3.6L V-6 in the Ram 1500 Big Horn.

 

“The new 2.7L Turbo is a technological marvel, with our most advanced valvetrain,” said Tom Sutter, chief engineer for the 2.7L Turbo. “With a broad, flat torque curve and quick throttle response, it punches above its weight, delivering surprising performance and efficiency.”

 

The cornerstone of the 2.7L Turbo is an innovative double overhead cam valvetrain that enables:

• Chevrolet’s first use of Active Fuel Management (cylinder deactivation) on a four-cylinder engine.
• High- and low-lift valve profiles.
• Continuously variable valve timing.

 

Additional engine technologies supporting the engine’s performance and efficiency include:

• Dual-volute turbocharger housing for improved throttle response and low-speed torque.
• Chevrolet’s first application of Active Thermal Management, which uses targeted engine heating and cooling to improve engine performance in hot and cold ambient temperatures.
• An integrated exhaust manifold that is part of the cylinder head assembly and recovers exhaust heat for faster engine and transmission warmup, with quicker turbo response.
• Stop/start technology that automatically stops the engine in stop-and-go traffic for fuel efficiency.
• An electric water pump that eliminates the drag of a conventional, engine-driven pump to enhance efficiency. It also enables continual cabin heating even when the engine is disabled by the stop/start feature.

 

Designed as a truck engine

The new 2.7L Turbo engine represents a clean-sheet design for Chevrolet and was developed from the outset as a truck engine.

 

To help generate the strong low-end torque customers expect in a truck, it was designed with a long piston stroke of 4.01 inches (102mm), which is the distance the piston travels up and down within the cylinder.

The long stroke enables improved combustion and thus a higher compression ratio. Typically, a long stroke can increase the load of the pistons against the cylinder walls, generating more friction. That’s alleviated in the 2.7L Turbo with an offset crankshaft. It is slightly off-center of the cylinders, allowing a more upright position for the connecting rods during their movement.

 

To support the high cylinder pressures that come with turbocharging, the crankshaft and connecting rods are made of forged steel and the pistons are made of a tough aluminum alloy with a cast iron ring groove insert.

All elements of the 2.7L Turbo were designed for the demands of turbocharged performance in a truck environment, and the engine was subjected to the same rigorous durability standards as the Silverado’s proven V-8 engines.

The 2.7L Turbo features an aluminum block and cylinder head for reduced mass.

 

Unique valvetrain offers more precise control

The 2.7L Turbo’s valvetrain is GM’s first to incorporate variable lift, duration and Active Fuel Management to optimize performance and efficiency across the rpm band. It is a key reason the engine’s peak torque is available at only 1,500 rpm.

 

The system’s electro-mechanical variable camshaft effectively allows the engine to operate with three different camshaft profiles, complementing the variable valve timing system to deliver optimized operating modes for different engine speeds and loads:  

1.    High valve lift for full power.

2.    Low valve lift for balance of power and efficiency.

3.    Active Fuel Management shuts down two of the cylinders in light load conditions to further conserve fuel.

 

“It’s like having different engines for low- and high-rpm performance,” said Sutter. “The camshaft profile and valve timing is completely different at low and high speeds, for excellent performance across the board.”

The camshaft design alters the lift of the intake and exhaust valves. As the engine load changes, electromagnetic actuators allow a movable shaft containing different cam lobes to shift imperceptibly between high-lift and low-lift profiles.

 

Lift is the distance the valve travels from its seat when opened, and duration is the amount of time the valve remains open. Higher lift and longer duration allow more air to flow into the combustion chamber, so the system’s high-lift lobe profile enhances performance at higher rpm, while the low-lift profile optimizes efficiency at low- and mid-range speeds.

 

Dual-volute turbocharger builds torque

The 2.7L Turbo engine employs an advanced dual-volute turbocharger that elevates the performance and efficiency advantages of a conventional turbo, with quicker response and enhanced low-rpm torque production.

Rather than a single spiral chamber (volute) feeding exhaust gas from the exhaust manifold to drive the turbine on the turbocharger, the dual volute design has a pair of separate chambers with two exhaust gas inlets and two nozzles to drive the turbine. The design allows the exhaust pulses of the engine to be leveraged for faster spool-up and subsequent boost production, particularly at low rpm, where the effect significantly enhances torque output and drivability.

 

It works in unison with the engine’s integrated exhaust manifold/turbocharger housing, which splits the exhaust channels from the cylinder head so the exhaust flows through two separate channels in the turbo housing, based on the engine’s exhaust pulses. When complemented by the precision of the engine’s valvetrain, that separation leverages exhaust scavenging techniques to optimize gas flow, which decreases exhaust gas temperatures, improves turbine efficiency and reduces turbo lag.

 

An electronically controlled wastegate and charge-air cooling system support the turbocharger and enhance its effectiveness. Compared to a conventional wastegate, the electronically controlled version offers more precise management of the engine’s boost pressure for smoother, more consistent performance.

With the charge-air cooler, the pressurized, heated air generated by the turbocharger is pumped through a heat exchanger before it enters the engine. That lowers the air charge temperature by about 130 degrees F (74 C), packing the combustion chambers with cooler, denser air that enhances power production. The system achieves more than 80 percent cooling efficiency with less than 2 psi (12 kPa) flow restriction at peak power, contributing to the engine’s available torque production at low rpm.

 

Additional features

 

A variable-pressure oiling system with a continuously variable-displacement vane oil pump enhances efficiency by optimizing oil pressure as a function of engine speed and load. With it, the oil supply is matched to the engine requirements rather than the excessive supply of a conventional, fixed-displacement oil pump.

 

Active Thermal Management helps the engine warm up faster and achieve its optimal engine temperature for performance and efficiency. The system uses a rotary valve system to distribute coolant through the engine in a targeted manner. It sends heat where it’s needed to warm up the engine to reduce friction and heat the cab, or cools when needed for high power operation.

An electric water pump — a first for Chevy trucks — supports the Active Thermal Management system and further enhances the engine’s performance and efficiency by eliminating the parasitic drag that comes with a conventional engine-driven water pump.

 

Direct fuel injection is used to optimize efficiency and performance. With direct injection, a higher compression ratio (10.0:1) is possible because of a cooling effect as the injected fuel vaporizes in the combustion chamber, reducing the charge temperature and improving resistance to spark knock. Direct injection also enables gas scavenging from the combustion chamber to the turbo for fast response.

Dual overhead camshafts contribute to the 2.7L Turbo’s smoothness and high output, with dual independent continuously variable valve timing working with the valvetrain to deliver optimal performance and efficiency. The dual independent system, which allows the intake and exhaust valves to be phased at different rates, promotes linear delivery of torque with near-peak levels over a broad rpm range, and high specific output (horsepower per liter of displacement) without sacrificing overall engine response or driveability.

 

An integrated exhaust manifold on the cylinder head assembly promotes faster engine warmup and quicker turbo response.

 

Oil jets located in the block are employed for performance and temperature control. They target the underside of the pistons and the surrounding cylinder walls with an extra layer of cooling, friction-reducing oil. The jets reduce piston temperature, allowing the engine to produce more power and enhance long-term durability.

 

Stop/start enhances fuel economy in city driving. The driver-selectable system shuts off the engine at stoplights and certain other stop-and-go situations, saving fuel. The engine automatically restarts when the driver takes their foot off the brake.

 

The all-new 2.7L Turbo is matched with a Hydra-Matic eight-speed automatic transmission featuring enhancements designed to improve shift quality, as well as a new centrifugal pendulum absorber torque converter that reduces vibrations to improve smoothness.

 

The all-new 2.7L Turbo will be built at the General Motors Spring Hill facility in Tennessee.

 

The 2019 Silverado goes on sale this fall. EPA fuel economy estimates and towing/payload capacities are not yet available and will be announced closer to launch.

[newdude]

No way the 5.3 and 6.2 make the same HP now...holy CRAP!

[amxguy1970]

10 minutes ago, newdude said:

No way the 5.3 and 6.2 make the same HP now...holy CRAP!

Why not? Base, +40hp/tq 5.3, +60 hp/tq 6.2 sounds on par...

 

Tyler

[Zane]

32 minutes ago, newdude said:

No way the 5.3 and 6.2 make the same HP now...holy CRAP!

 

[frenchsquared]

integrated exhaust manifold, umm..... I have a feeing that is really going to suck for the aftermarket world. Kinda hard to make a header for better flow with a bigger turbo. 

[Black02Silverado]

OK so what's up with a chain drive in the rear of the engine?  Drives the oil pump?  More issues with chain drives to come I see in the future.

[Payton34]

1 hour ago, newdude said:

No way the 5.3 and 6.2 make the same HP now...holy CRAP!

The video on TFL truck confirms the V8s have same power #s as 2018.  GM showed all power#s except the diesel.

[newdude]

1 hour ago, Zane said:

 

 

26 minutes ago, Payton34 said:

The video on TFL truck confirms the V8s have same power #s as 2018.  GM showed all power#s except the diesel.

 

Yea just read the GM presser on the rest LOL.  Honestly, as much as a power bump would be cool, 400lbs of weight loss will offset that.

[Rob Okray]

So who will be the first to order a bomb under the hood? #NOTMYTRUCK

[Donstar]

Although I was hoping for a gas V6, this 4cyl  is a positive step for GM.  It is difficult to wean many of us off of the V8 way of thinking but engine development is improving at a faster rate than some of us can accept.  I wouldn't hesitate to give the new 4 cylinder a try!

[Skeeter McSkeet]

54 minutes ago, Donstar said:

Although I was hoping for a gas V6, this 4cyl  is a positive step for GM.  It is difficult to wean many of us off of the V8 way of thinking but engine development is improving at a faster rate than some of us can accept.  I wouldn't hesitate to give the new 4 cylinder a try!

Same here.

[SILVER SLED]

So maybe I'm reading into this too much.  The new Silverado will be 480lbs lighter than the current Silverado from what we've heard.  But this new 4 cyl in a new Silverado is only 380lbs lighter than a current v6 Silverado.  Does that mean this new 4cy motor is 100lbs heavier than the current v6? Not that it matters really.  Should be a good motor for somebody, I guess. 

 

 

[SILVER SLED]

And while I'm bored at work, why is it that if this new 310hp 348 lbft motor was put in an 80's g-body, I have a feeling it wouldn't be nearly as quick as an 86-87 245hp grand national.  Maybe it would be, I don't know, but I doubt it. 

[AgDoctor]

This is sad. I would expect garbage like this from Ram or Toyota, but not the General. Why would a sane person pony up extra money for an over complicated 4 cyl when they could buy a 5.3 that's more reliable and cheaper to build. Makes no sense.


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[O_J_Simpson]

Ecoboost killer!